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TUB INT-AC internal pipe blasting machine with 6 lances

This video shows a CYM compressed-air internal pipe blasting machine, model TUB INT-AC with 6 lances, during the factory acceptance tests (FAT) at our plant. The machine was built for a Mexican manufacturer of seamless pipe for oil and gas, and it blasts six pipes in every cycle.

The loading system places the pipes on rotating carts that turn them. Two cabins close over the pipe ends so the abrasive stays inside the work area. Then a carriage with three blast pots, each feeding two lances, advances at controlled speed, and the 15 m (49 ft) lances travel through the inside of the pipes, blasting with side-discharge nozzles. While the pipes are changed, the carriage returns under the silo and refills the pots.

It handles pipes from 50 to 245 mm (2 to 9.6 in) in diameter and 6 to 15 m (20 to 49 ft) long, and each size has its own recipe on the screen, with feed speed, rotation speed, number of passes and margins at each end. The PLC checks the length of every pipe before processing it, and each lance has clogged-nozzle detection. The abrasive is aluminum oxide, which leaves no iron particles on chrome steel. The main dust collector has fire and explosion protection.

Chapters

  1. TUB INT-AC internal pipe blasting machine with 6 lances
  2. Capacity, automatic loading and unloading
  3. Pipe presence sensors and sealed end cabins
  4. 6-lance carriage: position and speed control
  5. Pipe movement and rotation, adjustment by diameter
  6. Dust extraction, zipper-type collector and abrasive recovery
  7. Control panel, operating modes and parameters per pipe
  8. Valves, IO-Link sensors and clogged-nozzle detection
  9. Overview and certifications
Transcript

0:24 Internal pipe blasting machine · TUB INT-AC 6L
0:34 Capacity: Ø 50 mm to Ø 245 mm (2 to 9.6 in) · Length: 6 m to 15 m (20 to 49 ft)
0:42 Automatic loading and unloading · Moving tables with automatic position adjustment
0:58 Pipe presence sensors in both cabins
1:08 Cabins that seal the pipe ends · Ensure internal extraction and leave no abrasive residue
1:22 Travel carriage with 6 blasting lances
1:30 Precise control of lance position and speed
1:38 Pipe movement and rotation with drift control
1:48 Automatic speed adjustment by pipe diameter
2:02 Dust extraction system
2:08 Automatic airflow measurement and control
2:16 Zipper-type extraction collector
2:24 Abrasive recovery system
2:34 Operating modes: manual, semi-automatic and automatic
2:40 Automatic parameter adjustment by pipe diameter and length
2:44 Redundant air shut-off valves with pressure monitoring
2:50 IO-Link hopper level sensors for automatic abrasive refill
3:08 Abrasive flow sensor to detect clogged nozzles
3:14 Distributed architecture and IO-Link sensors
3:30 Certifications · ISO 9001 Quality · ISO 45001 Occupational health and safety · ISO 14001 Environment

Equipment in the video

Internal Pipe

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Our Engineering and Sales department works closely with our clients to design customized solutions, reducing operating costs and maximizing productivity. Each project begins with a detailed technical survey and culminates in equipment built and tested in our facility.