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EST-TUN 7x14 overhead conveyor shot blast machine with twelve 30 HP blast wheels

This video shows a CYM EST-TUN 7x14 tunnel shot blast machine with twelve 30 HP blast wheels and an overhead conveyor, designed to blast hanging tools on a shovel line. It is one of three CYM tunnel machines at Truper's plant in Mexico, and it was filmed at our plant during the trials before shipment.

The twelve TR 300 blast wheels run at adjustable speed through variable frequency drives, and each has a vibration sensor with an alert on the HMI. The control cage locks the hot spot so the blast always hits where it should. The cabinet has a double internal lining: a manganese steel base and main plates of high-chrome steel.

Parts travel hanging from the overhead conveyor, on hooks rated for 200 kg (440 lb), from the loading area to the unloading area without stopping the line. The abrasive cleaning system works with airflow monitoring, the abrasive curtain adjusts itself, and the abrasive flow valve is regulated by electronic amperage control. Dust is captured by a CART 36 C collector, and the machine has communication for remote assistance.

In the trials, the line showed a capacity of 17,000 to 51,000 shovels a day over two shifts, depending on size.

Chapters

  1. EST-TUN 7x14 – 12TR tunnel: blast wheels and dust collector
  2. Blast wheel control: variable frequency drives and vibration sensors
  3. Double internal lining
  4. Hook loading, HMI and overhead conveyor
  5. Abrasive cleaning, curtain and flow valve
  6. Unloading and before / after
Transcript

0:03 Continuous hanger type machine · EST 7x14 – 12TR 30 HP
0:06 12 blast wheel units · TR 300 · 30 HP
0:11 Dust collector · CART 36 C
0:17 Adjustable turbine rotation speed · Variable frequency drive
0:22 Motor vibration sensor with HMI alert
0:26 Control cage · Hot spot locking
0:36 Abrasive recirculation system
0:44 Double internal lining · Base: manganese steel · Main: high chrome steel
0:54 Overhead rail shot blasting · Loading area
1:00 HMI control
1:03 Control panel · eWON for remote access
1:06 Overhead conveyor · 200 kg per hook
1:08 Abrasive cleaning system
1:10 Air flow monitoring
1:13 Automatic abrasive curtain adjustment
1:16 Abrasive flow valve · Electronic amperage control
1:30 Unloading area
1:49 Before · After

Equipment in the video

Tunnel-Type Structure Shot Blast Machine

Proven experience

Tunnel shot blasting for forged tools: Truper case - CYM

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Our Engineering and Sales department works closely with our clients to design customized solutions, reducing operating costs and maximizing productivity. Each project begins with a detailed technical survey and culminates in equipment built and tested in our facility.