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What is the difference between shot blasting and shot peening?
Shot blasting and shot peening
Two processes, two different objectives
Shot blasting and shot peening both use abrasive particles propelled at high velocity, but they are processes with completely different objectives. Confusing them can lead to applying the wrong technology — with direct consequences on product quality and component service life.
1. Shot blasting — surface preparation
Shot blasting is a surface treatment process whose objective is to clean and prepare the surface of metal parts. On impact, the abrasive removes rust, mill scale, foundry sand, old paint and other contaminants, generating a controlled roughness profile — the anchor profile — that ensures maximum adhesion of paints, anticorrosive coatings and metallizing. It is the standard process in foundry, steel structures, shipbuilding, siderurgy and any industry requiring surface preparation prior to coating.

2. Shot peening — mechanical treatment
Shot peening is a mechanical treatment process whose objective is to increase the fatigue resistance of components. It uses exclusively spherical abrasives that, on impact, plastically deform the surface inducing residual compressive stresses in a layer 50 to 250 microns deep. These compressive stresses counteract the tensile stresses that generate fatigue cracks during component service. The result is a stronger component with longer service life. The process is controlled using the Almen test in accordance with SAE J443 and is always performed after heat treatment and grinding.

3. Key differences between both processes
The following table summarizes the main technical differences:
| Aspect | Shot Blasting | Shot Peening |
|---|---|---|
| Main objective | Surface cleaning and preparation | Increase fatigue resistance |
| Abrasive shape | Spherical or angular | Exclusively spherical |
| Effect on surface | Anchor profile for coatings | Residual compressive stresses |
| Process control | Cleanliness grade (SA 1 to SA 3) | Almen intensity — SAE J443 standard |
| Timing | Before painting or coating | After heat treatment and grinding |
| Main industries | Foundry, structures, naval, oil & gas | Automotive, aeronautical, oil & gas |
4. When to use each process?
Shot blasting is the right choice when the objective is cleaning, descaling or generating roughness for a coating: foundry, structures, plates, tubes, gas cylinders. Shot peening is the right choice when the component operates under cyclic bending or torsion loads with fatigue risk: springs, gears, leaf springs, sucker rods, threaded connections, aeronautical components. In some processes both are applied in sequence — first cleaning shot blasting and then shot peening.
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